Velsar Apparels
Sourcing & Textile Workflow

Premium Fabric Selection

Exacting Industry Standards

Yarn to Premium Fabric

Operating in Tiruppur, India, Velsar Apparels maintains complete vertical control over fabric processing. We select high-grade combed cotton yarn, precise computerized circular knitting tension, and eco-friendly soft-flow bio-wash dyeing to produce premium garments.

Combed Cotton Yarn

SSM Mill Red Label long-staple yarn sourcing

Computerized Knitting

Precise tension controls on circular looms

Soft-Flow Bio-Wash

Eco-friendly dyeing for unmatched softness

High-grade Combed Cotton Yarn
01 Combed Yarn
Circular Knitting Tension
02 Circular Knitting
Soft-flow Bio-wash Dyeing
03 Soft-Flow Dyeing
The Production Lifecycle

Our Integrated Process

Hover over or inspect each stage's image to view the underlying technical blueprint data that guides our production team.

Yarn Sourcing Process Yarn Sourcing Specs Blueprint
Hover to Inspect Specs

Stage 01 Yarn & Cotton Sourcing

We source high-grade combed cotton from reputable spinning mills, including SSM Mills. This guarantees long-staple fibers, absolute color absorption consistency, and minimal impurity parameters.

Yarn Quality
Combed Cotton
Core Mill
SSM Mill Red Label
Cotton Staple
Long-Staple Fibers
Impurity Limit
< 0.05% Max
Circular Knitting Process Knitting Specs Blueprint
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Stage 02 Precision Knitting

Our circular knitting machines operate under computerized control to stitch threads with exact tension and gauge parameters, preventing skewing, diagonal shrinkage, or loop deformation in subsequent washes.

Machine Class
Circular Knitting
Tension System
Computer Controlled
Rib Integration
Lycra & Derby Ribs
Defect Target
< 1 per 100m
Dyeing & Soft Flow Process Dyeing Specs Blueprint
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Stage 03 Eco Soft-Flow Dyeing

Utilizing advanced soft-flow dyeing machinery, our fabrics undergo 100% bio-wash treatment. The low-tension fabric movement ensures complete dye penetration, superior color fastness, and an ultra-soft touch.

Technology
Soft-Flow Eco Dyeing
Washing Standard
100% Bio-Wash
Color Fastness
4-5 (ISO Standard)
Certification
OEKO-TEX Approved
Quality Checking Process Checking Specs Blueprint
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Stage 04 Rigorous Quality Audit

Every single roll is run on high-intensity light inspection tables to audit for micro-needle holes, loop breaks, oil marks, or weight variance before proceeding to stenter finishing.

Inspection Table
High-Intensity Light
Audit System
4-Point Grading System
Shrinkage Audit
GSM & Width Variance
Reject Margin
0% Critical Defects
Fabric Finishing Process Finishing Specs Blueprint
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Stage 05 Heat-Set Finishing

Passed through state-of-the-art stenters and compactors, our fabrics are heat-set at precise temperatures. This locks in dimensional stability, guaranteeing zero twisting and minimal residual shrinkage.

Machine Class
Stenter & Compactor
Dimensional Set
Precision Heat-Setting
Twisting Margin
0.0% Diagonal Skew
Guaranteed Shrinkage
< 3% Residual
Fabric Roll Ready for Production Ready Roll Specs Blueprint
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Stage 06 Ready for Production

Fully certified and labeled fabric rolls are custom poly-wrapped and barcode-tagged, ready for cutting and immediate bulk sewing operations in our Tiruppur factory floor.

Roll Packaging
Moisture-Barrier Poly
Logistics Tag
Barcode-Label Ready
Factory Route
Laser Cutting Ready
Quality Pass
Export Class Certified
Catalog Specifications

Available Premium Fabrics

We maintain stock of popular running colors to accept orders starting at 100 Pcs. Custom Pantone fabric orders are accepted with a minimum order quantity (MOQ) of 300 Pcs.

Combed Cotton

SSM Mill Red Label Combed Cotton

GSM Range 160 - 180 GSM
Yarn Count 30s / 40s Combed
Dyeing Treatment 100% Bio-Wash
Rib Compatibility Matching Rib Available
Inquire Bulk Price
Lycra Jersey

40s Lycra Jersey 180GSM 100% Bio-Wash

GSM Range 180 GSM
Yarn Count 40s Combed + Lycra
Dyeing Treatment 100% Bio-Wash
Rib Compatibility Highly Elastic Fitted
Inquire Bulk Price
Premium Jersey

Lycra Jersey Fine 100+ Colours

GSM Range 160 - 200 GSM
Yarn Count Superfine Combed Cotton
Colors Offered 100+ Active running shades
Wash Process Soft-Flow Dyeing Finished
Inquire Bulk Price
Pique Knit

Airtex 220 GSM Soft Flow 100% Bio-Wash

GSM Range 220 GSM
Yarn Count Premium Double Pique
Fabric Structure Breathable Mesh Pique
Treatment Soft Flow Bio-washed
Inquire Bulk Price
Pique Knit

Airtex 240 GSM Soft Flow 100% Bio-Wash

GSM Range 240 GSM
Yarn Count Heavy Combed Pique
Fabric Structure Structured Polo Mesh
Treatment Soft Flow Bio-washed
Inquire Bulk Price
Premium Pique

Airtex 280 GSM Soft Flow 100% Bio-Wash

GSM Range 280 GSM
Yarn Count Extra Heavy Combed Pique
Fabric Structure Super Heavyweight Polo Structure
Treatment Soft Flow Bio-washed
Inquire Bulk Price
French Terry

Loopknit 240 GSM Soft Flow 100% Bio-Wash

GSM Range 240 GSM
Yarn Count French Terry Loop Knit
Dyeing Treatment 100% Bio-Wash soft flow
Rib Compatibility Matching Durby Rib
Inquire Bulk Price
Classic Jersey

Single Jersey Soft Flow 100% Bio-Wash

GSM Range 160 - 180 GSM
Yarn Count 30s Combed Cotton
Dyeing Treatment 100% Bio-Wash soft flow
Rib Compatibility Matching Lycra Rib
Inquire Bulk Price
Heavyweight Jersey

20's 210 GSM with Matching Lycra Rib

GSM Range 210 GSM
Yarn Count 20s Heavy Combed
Dyeing Treatment Soft Flow Dyed
Rib Compatibility Matching Lycra Rib Included
Inquire Bulk Price
Classic Jersey

25's 180 GSM with Matching Lycra Rib

GSM Range 180 GSM
Yarn Count 25s Combed Cotton
Dyeing Treatment Soft Flow Dyed
Rib Compatibility Matching Lycra Rib Included
Inquire Bulk Price
Lightweight Jersey

30's 160 GSM with Matching Lycra Rib

GSM Range 160 GSM
Yarn Count 30s Fine Combed Cotton
Dyeing Treatment Soft Flow Dyed
Rib Compatibility Matching Lycra Rib Included
Inquire Bulk Price
Heavyweight Fleece

Loopknit Raising 300 GSM with Derby

GSM Range 300 GSM
Yarn Count Heavy Brushed Fleece
Dyeing Treatment 100% Bio-Wash finished
Rib Compatibility Matching Durby Rib Included
Inquire Bulk Price
Ultra-Heavy Jersey

Single Jersey 300 GSM with Lycra Rib

GSM Range 300 GSM
Yarn Count Super Heavy Combed Cotton
Dyeing Treatment 100% Bio-Wash soft flow
Rib Compatibility Matching Lycra Rib Included
Inquire Bulk Price
Heavyweight Terry

320 GSM Cross Loop with Derby Rib

GSM Range 320 GSM
Yarn Count Premium Cross Loop Terry
Dyeing Treatment 100% Bio-Wash finished
Rib Compatibility Matching Derby Rib Included
Inquire Bulk Price
Streetwear Color Library

Curated Pantone Palette

Explore our curated streetwear-inspired color palette. All shades available for custom Pantone dyeing on bulk orders.

CarbonTCX 19-0000
BoneTCX 12-0304
EspressoTCX 19-1116
OliveTCX 18-0527
OchreTCX 15-1046
SlateTCX 17-4015
SageTCX 15-6316
RoseTCX 16-1620
CobaltTCX 19-3950
ButtercreamTCX 12-0714
Official Documents

Color Charts & Specs PDF

Download our verified B2B color chart specifications directly to review available Pantone equivalents, shades, and weight options.

Airtex 220 GSM

Pique Knit Shade Card

Download PDF

Airtex 240 GSM

Pique Knit Shade Card

Download PDF

Airtex 280 GSM

Pique Knit Shade Card

Download PDF

180 GSM Jersey

Single Jersey Shade Card

Download PDF

210 GSM Jersey

Single Jersey Shade Card

Download PDF

240 GSM Jersey

Single Jersey Shade Card

Download PDF

300 GSM Jersey

Single Jersey Shade Card

Download PDF

240 GSM Loopknit

French Terry Shade Card

Download PDF

300 GSM Raising

Brushed Fleece Shade Card

Download PDF
High Quality Guaranteed Fabric

B2B MOQ Sourcing Guidelines

We maintain stock of popular running colors to accept orders starting at 100 Pcs. For custom Pantone dyeing or specialized fabric blends, the factory minimum order quantity is 300 Pcs. All running shades and customized textile colors are fully supported.

All Stock Available Custom Fabric Orders Available ALL COLOURS AVAILABLE
300 Pcs
Custom Order MOQ
100 Pcs
Stock Order MOQ
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